{"id":105136,"date":"2025-03-24T10:04:01","date_gmt":"2025-03-24T09:04:01","guid":{"rendered":"https:\/\/xometry.pro\/stories\/ucl-hackathon-geocell-grid\/"},"modified":"2025-03-25T17:14:09","modified_gmt":"2025-03-25T16:14:09","slug":"ucl-hackathon-geocell-grid","status":"publish","type":"stories","link":"https:\/\/xometry.pro\/en-tr\/stories\/ucl-hackathon-geocell-grid\/","title":{"rendered":"Geocell Grid: A Sustainable Solution for Erosion Control"},"content":{"rendered":"<div role=\"navigation\" aria-label=\"Table of Contents\" class=\"simpletoc wp-block-simpletoc-toc\"><h2 class=\"simpletoc-title\">Table of Contents<\/h2>\n<ul class=\"simpletoc-list\">\n<li><a href=\"#block-331e01d9-2d00-4a34-bd1c-311205a139ad\">Tackling Erosion with Recycled Engineering<\/a>\n\n<\/li>\n<li><a href=\"#block-e8909d69-de3e-489b-b5f1-6e627a084662\">Combining Geocells and Geogrids for Stronger Ground Support<\/a>\n\n<\/li>\n<li><a href=\"#block-2a35ab32-3f5d-47b5-949d-78f0303cbaac\">Sustainable Design, Scalable Applications<\/a>\n\n<\/li>\n<li><a href=\"#block-135f1a8b-98e3-4149-a367-903f367658b6\">Prototyping and Performance Testing<\/a>\n\n<\/li>\n<li><a href=\"#block-c66a668e-5efb-48f3-9030-42cdd6d57b57\">Efficient, Cost-Competitive Manufacturing<\/a>\n\n<\/li>\n<li><a href=\"#block-60eadfab-70b4-4d74-ae52-8fb1d91a4a78\">Looking Ahead<\/a>\n<\/li><\/ul><\/div>\n\n\n<p id=\"block-cf08688f-4d53-4e1d-837e-30a4c4457efc\">vents. In response, our student team developed Geocell Grid \u2014 a sustainable and affordable ground stabilization system that merges recycled materials with the proven performance of geocells and geogrids.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"block-331e01d9-2d00-4a34-bd1c-311205a139ad\"><strong>Tackling Erosion with Recycled Engineering<\/strong><\/h2>\n\n\n<p id=\"block-84b91421-e3dc-487a-9e6d-a17e50f5c72c\">Floods, landslides, and storms have become increasingly common in the UK, affecting millions of properties and costing the country billions in damages. For example, in 2025, 2.4 million properties were estimated to be at risk of flooding. Storm Angus alone caused \u00a356 million in damages, impacting 266 residential and 113 business properties.<\/p>\n\n\n\n<p id=\"block-a8a8f312-482b-43ff-8e2e-5732b9c0f9d7\">Weak soil conditions, exacerbated by heavy rainfall and wet terrain, contribute to erosion and ground sinking, posing significant challenges to roads, railways, and flood-prone areas. The construction and geotechnical industries are under increasing pressure to adopt sustainable, high-performance materials while maintaining cost efficiency.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"block-e8909d69-de3e-489b-b5f1-6e627a084662\"><strong>Combining Geocells and Geogrids for Stronger Ground Support<\/strong><\/h2>\n\n\n<p id=\"block-a3340fd2-27d5-415b-bdc1-0c3c6597f89a\">To address these challenges, we designed an integrated geocell and geogrid system that provides superior soil stabilization and erosion control.<\/p>\n\n\n\n<ul id=\"block-236b79e3-c006-4c3a-8b6e-08284ce35aa6\" class=\"wp-block-list\">\n<li><strong>Geogrid Component:<\/strong> Inspired by synthetic polymer grids, our geogrid is made from repurposed fishing nets. The optimized square mesh design offers high tensile strength and enhances soil interlocking, reducing lateral movement and increasing stability.<\/li>\n\n\n\n<li><strong>Geocell Component:<\/strong> Our geocell design consists of a flexible honeycomb structure that confines soil within its cells, preventing both vertical and horizontal displacement. The perforated cells allow water to pass through, reducing waterlogging and improving drainage.<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/xometry.pro\/wp-admin\/post.php?post=104687&amp;action=edit&amp;lang=en-eu\">Single Articles: Slider block<\/a><\/li>\n<\/ul>\n\n\n\n<p>Slider<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th><\/th><th>Image<\/th><th>Image widthExample: 300px<\/th><th>Slide text<\/th><th><\/th><\/tr><\/thead><tbody><tr><td>1<\/td><td><img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/03\/Geocell-prototype-design-300x247.png\" alt=\"Geocell prototype design\"><\/td><td><\/td><td>&nbsp;Add MediaVisualTextFile&nbsp;Edit&nbsp;View&nbsp;Insert&nbsp;Format&nbsp;Tools&nbsp;Table&nbsp;ParagraphGeorgia12pt&nbsp;<\/td><td><\/td><\/tr><tr><td>2<\/td><td><img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/03\/Integrated-geocell-geogrid-prototype-design-300x191.png\" alt=\"Integrated geocell &amp; geogrid prototype design\"><\/td><td><\/td><td>&nbsp;Add MediaVisualTextFile&nbsp;Edit&nbsp;View&nbsp;Insert&nbsp;Format&nbsp;Tools&nbsp;Table&nbsp;ParagraphGeorgia12pt&nbsp;<\/td><td><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p><a href=\"https:\/\/xometry.pro\/wp-admin\/post.php?post=104687&amp;action=edit&amp;lang=en-eu#\">Add Row<\/a><\/p>\n\n\n\n<p id=\"block-b345e437-91c5-4115-86f0-c35f55d3faf2\">By integrating these two components, the Geocell Grid enhances load distribution, reduces lateral movement, and significantly improves drainage. Lab studies suggest this hybrid design can reduce the height of reinforced soil layers by over 40% compared to traditional methods.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"block-2a35ab32-3f5d-47b5-949d-78f0303cbaac\"><strong>Sustainable Design, Scalable Applications<\/strong><\/h2>\n\n\n<p id=\"block-932d69f4-9a44-46eb-b244-638e7260d814\">Each part of the Geocell Grid is engineered with sustainability in mind. The geogrid uses discarded fishing nets \u2014 a major source of ocean plastic \u2014 while the geocell structure is formed from post-consumer HDPE waste like shampoo bottles and milk jugs.<\/p>\n\n\n\n<p id=\"block-84b27eb9-fdf5-4f36-adf4-707bf32f3bdc\">The system is also designed for real-world practicality. Its modular format makes on-site installation fast and flexible. The components adapt easily to uneven terrain without requiring extensive ground preparation, and orientation slots allow for both horizontal and vertical applications.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"block-135f1a8b-98e3-4149-a367-903f367658b6\"><strong>Prototyping and Performance Testing<\/strong><\/h2>\n\n\n<p id=\"block-faf1905b-bbf9-4f83-8dc4-4306284ff8e9\">To test its effectiveness, we created a 1:200 scale prototype simulating slope stabilization in landslide-prone conditions. In trials, areas protected by the Geocell Grid showed significantly less soil displacement than untreated zones \u2014 validating both the structural logic and scalability of our solution.<\/p>\n\n\n\n<p id=\"block-551e2aa2-5319-48c0-9c5f-058deeca647d\">Feedback from industry mentors during our presentation was positive. Baninder Kaur, key account manager, praised the project\u2019s multifaceted environmental benefits. Joao Clemencio, sales engineer, noted the flexibility of the geogrid and explored the mechanical properties of the recycled materials used.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"block-c66a668e-5efb-48f3-9030-42cdd6d57b57\"><strong>Efficient, Cost-Competitive Manufacturing<\/strong><\/h2>\n\n\n<p id=\"block-394ecc7e-b002-4ff3-9656-1f21a6822558\">Our manufacturing approach is designed to be both sustainable and cost-efficient, relying on low-energy processes like compression molding and heat bonding. Every component of the Geocell Grid is produced from recycled materials, giving waste a second life in critical infrastructure applications.<\/p>\n\n\n\n<p id=\"block-8d36be3e-89df-4ea0-ab97-b943a9c0635c\">For the geogrid, we start by collecting and thoroughly cleaning discarded fishing nets. These nets are then stripped into workable segments and bonded using a low-density polyethylene (LDPE) binder. Through heat and compression molding, the material is transformed into robust geogrid panels with a high-tensile mesh structure.<\/p>\n\n\n\n<p id=\"block-50aac8bc-4800-448f-8215-8fe02db96970\">The geocell component follows a similar path. Recycled high-density polyethylene (HDPE) is sourced from everyday household plastics, such as milk jugs and detergent bottles. After cleaning and drying, the HDPE is cut into sheets and compression-molded into honeycomb-like panels. Each unit undergoes structural testing and quality checks to ensure it can withstand demanding field conditions.<\/p>\n\n\n\n<p id=\"block-6d28b897-885c-4cff-8202-611e8ab53d54\">Our cost breakdown shows that:<\/p>\n\n\n\n<ul id=\"block-6b4fa71e-8169-4b38-ba14-cd7f6a0424cf\" class=\"wp-block-list\">\n<li>Fishnet-based geogrid material costs around \u00a32.50\/m\u00b2<\/li>\n\n\n\n<li>Recycled HDPE for the geocell structure costs \u00a31.50\/m\u00b2<\/li>\n\n\n\n<li>The combined Geocell Grid unit is estimated at \u00a35\/m\u00b2, placing it competitively within the erosion control market.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image\" id=\"block-5789493f-ac11-4b92-a41d-a55e09c41c82\"><img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/03\/hdpe-bottles-recycled-fishnets-1024x650.png\" alt=\"HDPE bottles and recycled fishnets\"\/><figcaption class=\"wp-element-caption\">HDPE bottles and recycled fishnets<\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"block-60eadfab-70b4-4d74-ae52-8fb1d91a4a78\"><strong>Looking Ahead<\/strong><\/h2>\n\n\n<p id=\"block-9405f112-41c5-4c61-9df6-d5dc402158c9\">As the demand for sustainable geosynthetics grows, Geocell Grid is positioned to offer an eco-friendly, scalable solution for ground stabilization. From roads and railways to construction sites and flood-prone zones, the applications are vast.<\/p>\n\n\n\n<p id=\"block-c09652ed-52bc-42ce-842f-f54750670e8d\">By partnering with Xometry, we aim to scale up production and expand the reach of our product, enabling more businesses and governments to benefit from our low-cost, high-impact solution.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-text-color has-alpha-channel-opacity has-background\" style=\"background-color:#f5f7f8;color:#f5f7f8\"\/>\n\n\n\n<p><strong>How would you improve this modular ground support system?<\/strong> Let us know in the comments \u2014 whether it&#8217;s design tweaks, material ideas, or use cases we haven\u2019t thought of.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-text-color has-alpha-channel-opacity has-background\" style=\"background-color:#f5f7f8;color:#f5f7f8\"\/>\n\n\n\n<p><strong>Discover the other UCL Hackathon projects:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/xometry.pro\/en-eu\/stories\/ucl-hackathon-solar-eva-panel\/\">Solar EVA panel<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/xometry.pro\/en-eu\/stories\/ucl-hackathon-can-compressor\/\">Can Compressor&nbsp;&amp; Can Roof<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/xometry.pro\/en-eu\/stories\/ucl-hackathon-glass-grinder\/\">Glass Grinder<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/xometry.pro\/en-eu\/stories\/ucl-hackathon-sanipedal\/\">SaniPedal<\/a><\/li>\n<\/ul>\n","protected":false},"author":50,"featured_media":104725,"comment_status":"open","ping_status":"closed","template":"","c-tag-stories":[2704,3672],"global-tag":[],"class_list":["post-105136","stories","type-stories","status-publish","has-post-thumbnail","hentry","c-tag-stories-energy-en-tr","c-tag-stories-ucl-hackathon-en-tr"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.7 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Geocell Grid: A Sustainable Solution for Erosion Control | Xometry Pro<\/title>\n<meta name=\"description\" content=\"Xometry Europe organized a hackathon for UCL Mechanical Engineering students, challenging them to design innovative mechanical solutions.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/xometry.pro\/en-tr\/stories\/ucl-hackathon-geocell-grid\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Geocell Grid: A Sustainable Solution for Erosion Control | Xometry Pro\" \/>\n<meta property=\"og:description\" content=\"Xometry Europe organized a hackathon for UCL Mechanical Engineering students, challenging them to design innovative mechanical solutions.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/xometry.pro\/en-tr\/stories\/ucl-hackathon-geocell-grid\/\" \/>\n<meta property=\"og:site_name\" content=\"Xometry Pro\" \/>\n<meta property=\"article:modified_time\" content=\"2025-03-25T16:14:09+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/03\/Geocell-prototype-design.png\" \/>\n\t<meta property=\"og:image:width\" content=\"351\" \/>\n\t<meta property=\"og:image:height\" content=\"289\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"8 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/\",\"url\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/\",\"name\":\"Geocell Grid: A Sustainable Solution for Erosion Control | Xometry Pro\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/xometry.pro\\\/wp-content\\\/uploads\\\/2025\\\/03\\\/Geocell-prototype-design.png\",\"datePublished\":\"2025-03-24T09:04:01+00:00\",\"dateModified\":\"2025-03-25T16:14:09+00:00\",\"description\":\"Xometry Europe organized a hackathon for UCL Mechanical Engineering students, challenging them to design innovative mechanical solutions.\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/#breadcrumb\"},\"inLanguage\":\"en-TR\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-TR\",\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/#primaryimage\",\"url\":\"https:\\\/\\\/xometry.pro\\\/wp-content\\\/uploads\\\/2025\\\/03\\\/Geocell-prototype-design.png\",\"contentUrl\":\"https:\\\/\\\/xometry.pro\\\/wp-content\\\/uploads\\\/2025\\\/03\\\/Geocell-prototype-design.png\",\"width\":351,\"height\":289,\"caption\":\"Geocell prototype design\"},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/ucl-hackathon-geocell-grid\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Stories & Case Studies\",\"item\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/stories\\\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"Geocell Grid: A Sustainable Solution for Erosion Control\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/#website\",\"url\":\"https:\\\/\\\/xometry.pro\\\/en-tr\\\/\",\"name\":\"Xometry Pro\",\"description\":\"Knowledge &amp; 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