{"id":59551,"date":"2024-10-18T16:42:30","date_gmt":"2024-10-18T14:42:30","guid":{"rendered":"https:\/\/xometry.pro\/stories\/dpi-laser-cutting-line\/"},"modified":"2024-10-18T16:57:33","modified_gmt":"2024-10-18T14:57:33","slug":"dpi-laser-cutting-line","status":"publish","type":"stories","link":"https:\/\/xometry.pro\/en-tr\/stories\/dpi-laser-cutting-line\/","title":{"rendered":"DPI Partners With Xometry to Revolutionise Automotive Production With a Flexible, Adaptable Laser Cutting Line"},"content":{"rendered":"<div role=\"navigation\" aria-label=\"Table of Contents\" class=\"simpletoc wp-block-simpletoc-toc\"><h2 class=\"simpletoc-title\">Table of Contents<\/h2>\n<ul class=\"simpletoc-list\">\n<li><a href=\"#h-a-cutting-edge-flexible-and-modular-line\">A Cutting-Edge Flexible and Modular Line<\/a>\n\n<\/li>\n<li><a href=\"#a-precise-component-design-process\">A Precise Component Design Process<\/a>\n\n<\/li>\n<li><a href=\"#smart-material-choices\">Smart Material Choices<\/a>\n\n<\/li>\n<li><a href=\"#leveraging-xometrys-instant-quoting-tool-for-efficient-cnc-part-sourcing\">Leveraging Xometry\u2019s Instant Quoting Tool for Efficient CNC Part Sourcing<\/a>\n\n<\/li>\n<li><a href=\"#promising-future-prospects-expanding-commercial-reach\">Promising Future Prospects: Expanding Commercial Reach<\/a>\n<\/li><\/ul><\/div>\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Industry<\/strong>: Industrial Machinery \/ Automotive<\/li>\n\n\n\n<li><strong>Manufacturing Processes<\/strong>: CNC Machining<\/li>\n\n\n\n<li><strong>Challenge<\/strong>: Accurately estimating the final production line cost of pricing to the automotive manufacturer<\/li>\n\n\n\n<li><strong>Solution<\/strong>: Collaborating with Xometry and using the Instant Quoting Engine for stable pricing and expertise<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-text-color has-alpha-channel-opacity has-background\" style=\"background-color:#f5f7f8;color:#f5f7f8\"\/>\n\n\n\n<p>D\u00e9veloppement Projet Industriel (DPI) is a French company specializing in the engineering of special industrial machines. They deliver turnkey projects combining mechanics, automation, and robotics, primarily for the automotive industry. DPI\u2019s team sets itself apart thanks to its ability to create truly innovative solutions. One of their latest projects is a laser cutting line that processes coiled sheet metals into custom-cut flat parts for the automotive sector.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-a-cutting-edge-flexible-and-modular-line\"><strong>A Cutting-Edge Flexible and Modular Line<\/strong><\/h2>\n\n\n<p>DPI is transforming industrial production with its new ultra-flexible laser cutting line. Initially designed to meet the specific requirements of an automotive manufacturer, this machine can easily be adapted to the needs of other industries. Unlike traditional production lines, which are often limited to large batches of identical parts, this system allows for the uninterrupted production of small, varied batches. While conventional solutions require hours of downtime for model changes, DPI\u2019s line transitions between products in under a minute. This advantage significantly reduces in-process inventory and ensures unparalleled operational flexibility for manufacturers.<\/p>\n\n\n\n<p>But flexibility isn\u2019t the only strength of this production line. It spans 36 meters, weighs 80 tons, and is crafted from steel and aluminium, making it robust and reliable. Equipped with 36 high-performance servo motors and a Kuka robot, the machine is designed for optimal performance. Additionally, carbon components bonded to aluminium parts enhance cutting speed and precision, further maximizing productivity and efficiency.<\/p>\n\n\n\n<p>DPI\u2019s true innovation lies in its modular approach. Every component of the line, from the laser cutter to the shears, can be adjusted or replaced to meet specific customer needs. This architecture enables unique adaptability, making the machine suitable for various other industries. Thanks to this modularity, companies can make targeted adjustments without having to redefine their entire system, offering a flexible, competitive, and market-aligned solution.<\/p>\n\n\n    <section class=\"article-slider-block\">\r\n        <div class=\"article-content-wrapper\">\r\n            <!-- Swiper -->\r\n            <div class=\"swiper mySwiper2 article-slider-display\">\r\n                <div class=\"swiper-wrapper\">\r\n                                                <div class=\"swiper-slide\">\r\n                                <div class=\"wp-block-image__wrap\">\r\n                                    <img decoding=\"async\"  src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/servo-motor-reproduction-dpi.png\" alt=\"Servo motor reproduction with PTC CREO software\"\r\n                                    >\r\n                                    <a class=\"wp-block-image__fancy-box-button\" href=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/servo-motor-reproduction-dpi.png\" data-fancybox=\"gallery\" data-caption=\"Servo motor reproduction with PTC CREO software.\" aria-label=\"Open full image\">\r\n                                        <img src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/servo-motor-reproduction-dpi.png\" class=\"wp-block-image__fancy-box-button-thumbnail wp-post-image\" alt=\"Servo motor reproduction with PTC CREO software\" loading=\"lazy\" decoding=\"async\">\r\n                                        <svg class=\"wp-block-image__fancy-box-button-icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"18\" height=\"18\" viewBox=\"0 0 18 18\" fill=\"none\" aria-hidden=\"true\">\r\n                                            <path d=\"M0 2V6H2V2H6V0H2C0.895 0 0 0.895 0 2ZM2 12H0V16C0 17.105 0.895 18 2 18H6V16H2V12ZM16 16H12V18H16C17.105 18 18 17.105 18 16V12H16V16ZM16 0H12V2H16V6H18V2C18 0.895 17.105 0 16 0Z\" fill=\"#092C47\"><\/path>\r\n                                        <\/svg>\r\n                                    <\/a>\r\n                                <\/div>\r\n                                <div class=\"article-slider-text\">\r\n                                    <p>Servo motor reproduction with PTC CREO software.<\/p>\n                                <\/div>\r\n                            <\/div>\r\n                            \r\n                                                        <div class=\"swiper-slide\">\r\n                                <div class=\"wp-block-image__wrap\">\r\n                                    <img decoding=\"async\"  src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/transport-system-dpi-scaled.jpeg\" alt=\"Metal coil handling and transport system.\"\r\n                                    >\r\n                                    <a class=\"wp-block-image__fancy-box-button\" href=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/transport-system-dpi-scaled.jpeg\" data-fancybox=\"gallery\" data-caption=\"Metal coil handling and transport system.\" aria-label=\"Open full image\">\r\n                                        <img src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/transport-system-dpi-scaled.jpeg\" class=\"wp-block-image__fancy-box-button-thumbnail wp-post-image\" alt=\"Metal coil handling and transport system.\" loading=\"lazy\" decoding=\"async\">\r\n                                        <svg class=\"wp-block-image__fancy-box-button-icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"18\" height=\"18\" viewBox=\"0 0 18 18\" fill=\"none\" aria-hidden=\"true\">\r\n                                            <path d=\"M0 2V6H2V2H6V0H2C0.895 0 0 0.895 0 2ZM2 12H0V16C0 17.105 0.895 18 2 18H6V16H2V12ZM16 16H12V18H16C17.105 18 18 17.105 18 16V12H16V16ZM16 0H12V2H16V6H18V2C18 0.895 17.105 0 16 0Z\" fill=\"#092C47\"><\/path>\r\n                                        <\/svg>\r\n                                    <\/a>\r\n                                <\/div>\r\n                                <div class=\"article-slider-text\">\r\n                                    <p>Metal coil handling and transport system.<\/p>\n                                <\/div>\r\n                            <\/div>\r\n                            \r\n                                            <\/div>\r\n            <\/div>\r\n            <div thumbsSlider=\"\" class=\"swiper mySwiper article-slider-list\">\r\n                <div class=\"swiper-wrapper\">\r\n                                            <div class=\"swiper-slide\">\r\n                            <img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/servo-motor-reproduction-dpi.png\" alt=\"Servo motor reproduction with PTC CREO software\">\r\n                        <\/div>\r\n                                                <div class=\"swiper-slide\">\r\n                            <img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/transport-system-dpi-scaled.jpeg\" alt=\"Metal coil handling and transport system.\">\r\n                        <\/div>\r\n                                        <\/div>\r\n            <\/div>\r\n        <\/div>\r\n    <\/section>\r\n    \n\n<h2 class=\"wp-block-heading\" id=\"a-precise-component-design-process\"><strong>A Precise Component Design Process<\/strong><\/h2>\n\n\n<p>The creation of this line begins with the 3D modelling of all the parts. Assemblies of each component are then created to identify potential issues. After this stage, simulations, including structural and movement calculations, are performed using CAD software (PTC CREO) to ensure the parts are correctly dimensioned. Finally, 2D drawings with tolerances and STEP files are generated for manufacturing through machining or welding.<\/p>\n\n\n\n<p>This meticulous design process has streamlined the production of traditionally costly and complex parts. For example, instead of using a large motor with a gearbox on the levelling machine, multiple smaller motors were installed, which resulted in substantial cost savings. If one breaks, it is far cheaper to replace a small motor than a large one. This approach not only simplifies maintenance but also improves cost management. Given the machine weighs about 12 tons and includes between 600 and 700 geometric parts, components such as rollers, shafts, and bearings have been simplified for more efficient manufacturing.<\/p>\n\n\n<div id=\"27kS2bVDBDs-69df38af61952\" data-video-id=\"27kS2bVDBDs\" class=\"ma-gdpr-youtube-wrapper\" style=\"width:100%;height:56.25%;padding-top:56.25%;\" data-new-window=\"\" data-yt-parameters=\"WyJtYXgtd2lkdGg9XHUyMDFjNzAwcHhcIiJd\"><picture class=\"ma-gdpr-youtube-thumbnail\"><source media=\"(min-width:640px)\" type=\"image\/webp\" srcset=\"\/\/xometry.pro\/wp-content\/uploads\/ma-gdpr-youtube-thumbnails\/27kS2bVDBDs\/27kS2bVDBDs_hq720.webp\"><source media=\"(min-width:640px)\" type=\"image\/jpeg\" srcset=\"\/\/xometry.pro\/wp-content\/uploads\/ma-gdpr-youtube-thumbnails\/27kS2bVDBDs\/27kS2bVDBDs_hq720.jpg\"><source media=\"(min-width:320px)\" type=\"image\/webp\" srcset=\"\/\/xometry.pro\/wp-content\/uploads\/ma-gdpr-youtube-thumbnails\/27kS2bVDBDs\/27kS2bVDBDs_sddefault.webp\"><source media=\"(min-width:320px)\" type=\"image\/jpeg\" srcset=\"\/\/xometry.pro\/wp-content\/uploads\/ma-gdpr-youtube-thumbnails\/27kS2bVDBDs\/27kS2bVDBDs_sddefault.jpg\"><source media=\"(min-width:240px)\" type=\"image\/webp\" srcset=\"\/\/xometry.pro\/wp-content\/uploads\/ma-gdpr-youtube-thumbnails\/27kS2bVDBDs\/27kS2bVDBDs_hqdefault.webp\"><source media=\"(min-width:240px)\" type=\"image\/jpeg\" srcset=\"\/\/xometry.pro\/wp-content\/uploads\/ma-gdpr-youtube-thumbnails\/27kS2bVDBDs\/27kS2bVDBDs_hqdefault.jpg\"><img decoding=\"async\" src=\"\/\/xometry.pro\/wp-content\/uploads\/ma-gdpr-youtube-thumbnails\/27kS2bVDBDs\/27kS2bVDBDs_mqdefault.jpg\" alt=\"\" title=\"\"><\/picture><svg class=\"ma-gdpr-youtube-button\"><use xlink:href=\"#ma-gdpr-youtube-play-button\"><\/use><\/svg><div class=\"ma-gdpr-youtube-notice\" style=\"font-size:.7em;\"><\/div><\/div>\n\n\n<h2 class=\"wp-block-heading\" id=\"smart-material-choices\"><strong>Smart Material Choices<\/strong><\/h2>\n\n\n<p>In this large-scale project, DPI\u2019s technical expertise guided the choice of materials and manufacturing processes. Advanced design software allowed for the simulation and optimization of each component. Among the notable adjustments, several parts initially designed in steel, such as bells and gearboxes, were redesigned in aluminium to reduce weight without sacrificing durability. Cost was also a factor in this decision, as aluminium machining is often simpler and less expensive than steel.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><div class=\"wp-block-image__wrap\"><img decoding=\"async\" width=\"1024\" height=\"769\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone-1024x769.jpeg\" alt=\"Laser cutting zone\" class=\"wp-image-59515\" srcset=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone-1024x769.jpeg 1024w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone-300x225.jpeg 300w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone-768x576.jpeg 768w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone-1536x1153.jpeg 1536w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone.jpeg 1600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><a class=\"wp-block-image__fancy-box-button\" href=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone.jpeg\" data-fancybox=\"gallery-59551\" data-caption=\"Laser cutting zone\" aria-label=\"Open full image\"><img src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-zone.jpeg\" class=\"wp-block-image__fancy-box-button-thumbnail wp-post-image\" alt=\"\" loading=\"lazy\" decoding=\"async\"><svg class=\"wp-block-image__fancy-box-button-icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"18\" height=\"18\" viewBox=\"0 0 18 18\" fill=\"none\" aria-hidden=\"true\">\r\n               <path d=\"M0 2V6H2V2H6V0H2C0.895 0 0 0.895 0 2ZM2 12H0V16C0 17.105 0.895 18 2 18H6V16H2V12ZM16 16H12V18H16C17.105 18 18 17.105 18 16V12H16V16ZM16 0H12V2H16V6H18V2C18 0.895 17.105 0 16 0Z\" fill=\"#092C47\"\/>\r\n             <\/svg><\/a><\/div><figcaption class=\"wp-element-caption\">Laser cutting zone<\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"leveraging-xometrys-instant-quoting-tool-for-efficient-cnc-part-sourcing\"><strong>Leveraging Xometry\u2019s Instant Quoting Tool for Efficient CNC Part Sourcing<\/strong><\/h2>\n\n\n<p>Working with Xometry had some major advantages for DPI. The Instant Quoting Engine helped DPI by providing immediate cost estimates for parts but also by streamlining the overall project budget. A key requirement for this project was maintainability: the assembly line had to be easily repairable, with readily available off-the-shelf parts. Thanks to Xometry\u2019s ability to provide competitive and accurate pricing for small and medium-sized parts, DPI can ensure continuous part availability while remaining competitive.<\/p>\n\n\n    <section class=\"article-author-block\">\r\n        <div class=\"article-content-wrapper\">\r\n            <div class=\"author-block\">\r\n                                        <div class=\"author-info\">\r\n                            <h4 class=\"author-name\">Thierry Thebault<\/h4>\r\n                            <p class=\"author-position\">CEO of DPI<\/p>\r\n                        <\/div>\r\n                                    <\/div>\r\n                <div class=\"quote-block\" style=\"border-color: #0E6AED;\">\r\n                    <p>Xometry\u2019s flexibility in managing small batch production has been a major asset for us, allowing us to respond quickly to changing market demands. This helps maintain high-quality components while meeting the demands for flexibility and responsiveness.<\/p>\n                <\/div>\r\n        <\/div>\r\n    <\/section>\r\n\n\n\n<figure class=\"wp-block-image size-large\"><div class=\"wp-block-image__wrap\"><img decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi-1024x768.jpeg\" alt=\"Overview of the laser cutting line\" class=\"wp-image-59527\" srcset=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi-1024x768.jpeg 1024w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi-300x225.jpeg 300w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi-768x576.jpeg 768w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi-1536x1152.jpeg 1536w, https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi.jpeg 1600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><a class=\"wp-block-image__fancy-box-button\" href=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi.jpeg\" data-fancybox=\"gallery-59551\" data-caption=\"Overview of the laser cutting line\" aria-label=\"Open full image\"><img src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2024\/10\/laser-cutting-line-dpi.jpeg\" class=\"wp-block-image__fancy-box-button-thumbnail wp-post-image\" alt=\"\" loading=\"lazy\" decoding=\"async\"><svg class=\"wp-block-image__fancy-box-button-icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"18\" height=\"18\" viewBox=\"0 0 18 18\" fill=\"none\" aria-hidden=\"true\">\r\n               <path d=\"M0 2V6H2V2H6V0H2C0.895 0 0 0.895 0 2ZM2 12H0V16C0 17.105 0.895 18 2 18H6V16H2V12ZM16 16H12V18H16C17.105 18 18 17.105 18 16V12H16V16ZM16 0H12V2H16V6H18V2C18 0.895 17.105 0 16 0Z\" fill=\"#092C47\"\/>\r\n             <\/svg><\/a><\/div><figcaption class=\"wp-element-caption\">Overview of the laser cutting line<\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"promising-future-prospects-expanding-commercial-reach\"><strong>Promising Future Prospects: Expanding Commercial Reach<\/strong><\/h2>\n\n\n<p>DPI is looking to expand in the future by attracting new customers interested in this production line. The enthusiasm shown by its current clients is already opening doors for future opportunities. The company is confident in its potential and plans to continue working with Xometry to produce new parts for upcoming projects.<\/p>\n\n\n\n<p>While this revolutionary line was initially designed for the automotive sector, DPI does not intend to limit itself to this industry. DPI is leveraging the flexibility of its technology to attract a wide range of clients in various other sheet metal industries, such as signage manufacturing. Whether for manufacturing road signs or industrial components, the line\u2019s modularity offers a broad range of applications, confirming its role in different production sectors.<\/p>\n\n\n\n<p>Learn more about DPI: <a href=\"https:\/\/www.dpi-web.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">https:\/\/www.dpi-web.com\/<\/a><\/p>\n","protected":false},"author":50,"featured_media":59482,"comment_status":"open","ping_status":"closed","template":"","c-tag-stories":[2096,2105],"global-tag":[729],"class_list":["post-59551","stories","type-stories","status-publish","has-post-thumbnail","hentry","c-tag-stories-automotive-en-tr","c-tag-stories-machine-building-en-tr","global-tag-cnc-machining-tr"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.7 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>DPI Launches a Flexible, Adaptable Laser Cutting Line | Xometry Pro<\/title>\n<meta name=\"description\" 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