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Add grip texture to a handle in Fusion 360

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I want to print a 30 mm diameter handle for a handheld tool, in SLS nylon, and I’m designing the part on Fusion 360. It needs a grip texture that balances ergonomics, durability, and ease of cleaning in a workshop setting (oil, dust exposure). I’m considering knurling, hexagons, or stippling but want to keep it manufacturable and easy to clean. What’s the best approach in Fusion 360 to create an embossed texture that won’t cause issues in printing or post-processing?

    • A

      I want to print a 30 mm diameter handle for a handheld tool, in SLS nylon, and I’m designing the part on Fusion 360. It needs a grip texture that balances ergonomics, durability, and ease of cleaning in a workshop setting (oil, dust exposure). I’m considering knurling, hexagons, or stippling but want to keep it manufacturable and easy to clean. What’s the best approach in Fusion 360 to create an embossed texture that won’t cause issues in printing or post-processing?

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    • t

      There are a couple of ways you can tackle it in Fusion 360. You can use the Emboss function or the Thin Extrude function on Fusion 360 to create raised lines in a pattern on the surface of your handle.

      I would estimate that a depth of 1 mm, maybe 2 mm at most, is a good trade-off between fidelity in printing but without trapping too much dirt.

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    • C

      Yes, you do need to be careful with these finer details on nylon SLS – remember that there will be some shrinkage of the printed nylon (generally 0.4%), and also some fine details may be lost in post-processing. I agree with Eddie that around the 1 mm depth is probably a good starting point.

      Since you’re using Fusion 360, you can use the material library to simulate the nylon powder you’re using (I’m guessing Nylon 12?) to get a better idea of the dimensional details that would work well. You also don’t necessarily need to get it perfect on the first run – try a few different options or patterns (like embossing vs knurling) to see which you like best.

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Add grip texture to a handle in Fusion 360
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