{"id":22486,"date":"2023-12-11T16:42:53","date_gmt":"2023-12-11T16:42:53","guid":{"rendered":"https:\/\/xometry.pro\/articles\/carbon-dls-design-tips\/"},"modified":"2023-12-15T09:38:34","modified_gmt":"2023-12-15T09:38:34","slug":"carbon-dls-design-tips","status":"publish","type":"articles","link":"https:\/\/xometry.pro\/en-uk\/articles\/carbon-dls-design-tips\/","title":{"rendered":"Design Tips for Carbon DLS\u2122 3D Printing"},"content":{"rendered":"<div role=\"navigation\" aria-label=\"Table of Contents\" class=\"simpletoc wp-block-simpletoc-toc\"><h2 class=\"simpletoc-title\">Table of Contents<\/h2>\n<ul class=\"simpletoc-list\">\n<li><a href=\"#h-build-area\">Build Area<\/a>\n\n<\/li>\n<li><a href=\"#h-tolerance-and-clearance\">Tolerance and Clearance<\/a>\n\n<\/li>\n<li><a href=\"#h-build-orientation\">Build Orientation<\/a>\n\n<\/li>\n<li><a href=\"#h-support\">Support<\/a>\n\n<\/li>\n<li><a href=\"#h-use-of-fillets\">Use of Fillets<\/a>\n\n<\/li>\n<li><a href=\"#h-summary\">Summary<\/a>\n<\/li><\/ul><\/div>\n\n\n<p><a href=\"https:\/\/xometry.uk\/carbon-dls\/\" target=\"_blank\" rel=\"noreferrer noopener\">Carbon DLS\u2122 (Digital Light Synthesis)<\/a> is a 3D printing technology that uses a combination of Continuous Liquid Interface Production (CLIP) and programmable liquid resins. CLIP uses photo polymerization to produce solid objects with smooth sides. In this production method, ultraviolet light (UV) is used to solidify a photosensitive resin into the desired shape or geometry from a CAD 3D model.<\/p>\n\n\n\n<p>The process uses a pool of liquid photopolymer resin. A part of the bottom of the pool is made transparent to allow passage of the UV light. A Digital Micromirror Device (DMD) is used to reflect the light. DMD is a dynamic mask that consists of microscopic-sized mirrors arranged in a matrix on a semiconductor chip. Rapid toggling of these mirrors between lenses directs the light at the pool of the resin, defining the coordinates where the resin solidifies within the given layer.<\/p>\n\n\n\n<p>The cured part rises slowly allowing the resin to flow in beneath it and maintain contact with the bottom of the part. A persistent liquid interface is created below the resin by an oxygen permeable membrane. This prevents the resin from getting to the window. This process is continuous and can produce objects up to 100 times faster than other commercial 3D printing methods.<\/p>\n\n\n\n<p>Carbon DLS is capable of producing parts with astonishing mechanical properties and excellent surface finish. Geometries previously considered impossible can be easily manufactured with this technology. However, to fully utilise the benefits of this technology, your 3D model has to be optimised for the process. The following are considered essential when designing for Carbon DLS\u2122 3D printing.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-build-area\"><strong>Build Area<\/strong><\/h2>\n\n\n<p>This refers to how large an object should be in order to be printed. The build volume is a function of the resolution of the projector used. The closer the projector to the window, the higher the resolution which in turn reduces the build area. Typically, the standard build area is 188 x 117 x 325 mm. However, parts with dimensions 50.8 x 25.4 x 76.2 mm&nbsp; offer the best economy of scale in production.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-tolerance-and-clearance\"><strong>Tolerance and Clearance<\/strong><\/h2>\n\n\n<p>For your 3D parts to be printed accurately, it is essential to use the right tolerance during the design process. Tolerances depend on a variety of factors including:&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The size of the printer<\/li>\n\n\n\n<li>Restrictions from printing materials<\/li>\n\n\n\n<li>Limitations from the printer bed<\/li>\n<\/ul>\n\n\n\n<p>The quantities to provide tolerance are: layer thickness, wall thickness, detail, clearance, raw size, and accuracy. The table below gives the general tolerance values:<\/p>\n\n\n<div class=\"custom-table-block \" id=\"table-id-775\" >\r\n\t<div class=\"search-input-wrapper\">\r\n\t\t<svg width=\"16\" height=\"16\" viewBox=\"0 0 16 16\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\r\n\t\t\t<path d=\"M15.7812 13.833L12.6659 10.7177C12.5252 10.5771 12.3346 10.499 12.1347 10.499H11.6253C12.4877 9.39596 13.0002 8.00859 13.0002 6.49937C13.0002 2.90909 10.0911 0 6.50083 0C2.91056 0 0.00146484 2.90909 0.00146484 6.49937C0.00146484 10.0896 2.91056 12.9987 6.50083 12.9987C8.01006 12.9987 9.39742 12.4863 10.5004 11.6239V12.1332C10.5004 12.3332 10.5786 12.5238 10.7192 12.6644L13.8345 15.7797C14.1282 16.0734 14.6032 16.0734 14.8938 15.7797L15.778 14.8954C16.0718 14.6017 16.0718 14.1267 15.7812 13.833ZM6.50083 10.499C4.29167 10.499 2.50122 8.71165 2.50122 6.49937C2.50122 4.29021 4.28855 2.49976 6.50083 2.49976C8.70999 2.49976 10.5004 4.28708 10.5004 6.49937C10.5004 8.70852 8.71311 10.499 6.50083 10.499Z\" fill=\"#476175\"\/>\r\n\t\t<\/svg>\r\n\t\t<input type=\"search\" class=\"table-search-input\" id=\"table-search-775\" placeholder=\"Table search\">\r\n\t<\/div>\t\r\n\t<div class=\"table-wrapper\">\r\n\t\t<table style=\"border-collapse: collapse; width: 100%;\">\n<tbody>\n<tr>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 49.7423%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\"><strong>Parameter<\/strong><\/td>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 50.1289%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\"><strong>Tolerance<\/strong><\/td>\n<\/tr>\n<tr>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 49.7423%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\">Layer thickness<\/td>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 50.1289%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\">0.001 mm<\/td>\n<\/tr>\n<tr>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 49.7423%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\">Clearance<\/td>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 50.1289%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\">0.6 mm<\/td>\n<\/tr>\n<tr>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 49.7423%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\">Accuracy<\/td>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 50.1289%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\">+0.3% or -0.3%<\/td>\n<\/tr>\n<tr>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 49.7423%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\">Wall thickness<\/td>\n<td class=\"block-editor-rich-text__editable wp-block-table__cell-content rich-text\" style=\"width: 50.1289%;\" role=\"textbox\" contenteditable=\"true\" aria-multiline=\"true\" aria-label=\"Body cell text\"0>1.0 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\t<\/div>\r\n<\/div>\r\n<style>\r\n\t.custom-table-block table{\r\n\t\theight: initial!important;\r\n\t}\r\n\t.search-input-wrapper{\r\n\t\tposition: relative;\r\n\t\tmargin-bottom: 24px;\r\n\t}\r\n\t.search-input-wrapper svg{\r\n\t\tposition: absolute;\r\n\t\ttop:50%;\r\n\t\tleft:12px;\r\n\t\ttransform: translateY(-50%);\r\n\t}\r\n\t.table-search-input{\r\n\t\tpadding: 0 0 0 40px;\r\n\t\tborder:1px solid #C1CAD1;\r\n\t\theight: 44px;\r\n\t\twidth: 201px;\r\n\t\tcolor:#092C47;\r\n\t\tfont-family: Open Sans;\r\n\t\tfont-size: 16px;\r\n\t\tfont-weight: 400;\r\n\t\tline-height: 24px;\r\n\t\tletter-spacing: 0em;\r\n\t\ttext-align: left;\r\n\t}\r\n\t.table-search-input::placeholder{\r\n\t\tcolor:#092C47;\r\n\t}\r\n\t\r\n\t.custom-table-block thead th{\r\n\t\ttext-align: left;\r\n\t\twhite-space:nowrap;\r\n\t}\r\n\t\r\n\t.custom-table-block thead{\r\n\t\tmargin-bottom: 14px;\r\n\t}\r\n\r\n\t.custom-table-block tbody tr:nth-child(odd){\r\n\t\tbackground-color: #F6F9FF;\r\n\t}\r\n\r\n\t.custom-table-block tbody, .custom-table-block thead, .custom-table-block tr, .custom-table-block td, .custom-table-block th{\r\n\t\theight: initial!important;\r\n\t}\r\n\t\r\n\t.custom-table-block tbody td{\r\n\t\tcolor:#092C47;\r\n\t\tfont-family: Open Sans;\r\n\t\tfont-size: 16px;\r\n\t\tfont-weight: 400;\r\n\t\tline-height: 24px;\r\n\t\tletter-spacing: 0em;\r\n\t\ttext-align: left;\r\n\t\tpadding: 7px;\r\n\t}\r\n\t\r\n\t.custom-table-block thead th{\r\n\t\tfont-family: Open Sans;\r\n\t\tfont-size: 16px;\r\n\t\tfont-weight: 700;\r\n\t\tline-height: 24px;\r\n\t\tletter-spacing: 0em;\r\n\t\ttext-align: left;\r\n\t\tcolor:#092C47;\r\n\t\tposition: relative;\r\n\t}\r\n\t.custom-table-block thead th:after{\r\n\t\tcontent:\"\";\r\n\t\tdisplay: inline-block;\r\n\t\tbackground-image: url(\"data:image\/svg+xml,%3Csvg width='12' height='8' viewBox='0 0 12 8' fill='none' xmlns='http:\/\/www.w3.org\/2000\/svg'%3E%3Cpath d='M10.585 0.585938L6 5.17094L1.415 0.585938L0 2.00094L6 8.00094L12 2.00094L10.585 0.585938Z' fill='%23476175'\/%3E%3C\/svg%3E%0A\");\r\n\t\tmargin-left: 8px;\r\n\t\tbackground-position: center center;\r\n\t\tbackground-size: 12px 7.5px;\r\n\t\tbackground-repeat: no-repeat;\r\n\t\twidth: 24px;\r\n\t\theight: 12px;\r\n\t}\r\n\t.custom-table-block{\r\n\t\tmargin: 20px 0;\t\r\n\t}\r\n\t.custom-table-block .table-wrapper{\r\n\t\twidth: 100%;\r\n\t\toverflow-x: auto;\r\n\t}\r\n\t@media(max-width: 768px){\r\n\t\t\/* .custom-table-block tbody td{\r\n\t\t\twhite-space: nowrap;\r\n\t\t} *\/\r\n\t\t.custom-table-block .table-wrapper{\r\n\t\t\tmax-width: calc(100vw - 16px);\r\n\t\t}\r\n\t}\r\n<\/style>\r\n\n\n<h2 class=\"wp-block-heading\" id=\"h-build-orientation\"><strong>Build Orientation<\/strong><\/h2>\n\n\n<p>This should be done to optimize stand-out features or prominent details while reducing height and the need for support. However, additional support is required if it helps to reduce the probability of failure during printing.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-support\"><strong>Support<\/strong><\/h2>\n\n\n<p>The support structure should be made of the same material as the object. It should be shaped in a way that eases removal by hand and minimizes post-processing. However, in materials like EPX and elastic polyurethane, supported areas may be more visible due to limitations in post-processing options.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-use-of-fillets\"><strong>Use of Fillets<\/strong><\/h2>\n\n\n<p>Fillets help reduce acute stress on parts and invariably ensure smooth build between features. Therefore, its use is highly recommended.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-summary\"><strong>Summary<\/strong><\/h2>\n\n\n<p>At Xometry Europe, through our vast network of manufacturers, we carry out <a href=\"https:\/\/xometry.uk\/carbon-dls\/\" target=\"_blank\" rel=\"noreferrer noopener\">Carbon DLS\u2122 3D printing<\/a> for various materials. After optimising your model using these tips, head over to our <a href=\"https:\/\/get.xometry.uk\/?locale=en\" target=\"_blank\" rel=\"noreferrer noopener\">instant quoting platform<\/a> to upload it and receive a quote in seconds.<\/p>\n","protected":false},"author":50,"featured_media":11604,"comment_status":"open","ping_status":"closed","template":"","categories":[],"c-tag-articles":[],"global-tag":[491,700],"class_list":["post-22486","articles","type-articles","status-publish","has-post-thumbnail","hentry","global-tag-3d-printing-uk","global-tag-design-uk"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.7 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Design Tips for Carbon DLS\u2122 3D Printing | Xometry Pro<\/title>\n<meta name=\"description\" content=\"Your 3D model has to be optimised for the process. 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