{"id":119822,"date":"2025-08-11T12:43:43","date_gmt":"2025-08-11T10:43:43","guid":{"rendered":"https:\/\/xometry.pro\/?post_type=stories&#038;p=119822"},"modified":"2025-08-11T12:48:29","modified_gmt":"2025-08-11T10:48:29","slug":"elettra-2-synchrotron-upgrade","status":"publish","type":"stories","link":"https:\/\/xometry.pro\/en\/stories\/elettra-2-synchrotron-upgrade\/","title":{"rendered":"Pushing the Limits of Light: How Elettra 2.0 is Built for Next-Gen Science"},"content":{"rendered":"\n<p><a href=\"https:\/\/www.elettra.eu\/\">Elettra\u202fSincrotrone\u202fTrieste<\/a> is an international research center founded in 1986 and operational since 1993, located in Trieste, Italy. The center operates two flagship light sources:&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Elettra synchrotron<\/strong>, a third-generation storage ring supplying over 30 beamlines<\/li>\n\n\n\n<li><strong>FERMI<\/strong>, a world-class free-electron laser that delivers ultrashort, fully coherent UV to soft X-ray pulses lasting just a few dozen femtoseconds.\u00a0<\/li>\n<\/ul>\n\n\n\n<p>These tools help scientists and engineers explore materials and processes at the atomic level\u2014unlocking innovations in microelectronics, energy storage, aerospace, and more.<\/p>\n\n\n\n<p>Many of our beamlines, including Spectromicroscopy, play a key role in applied industrial research. Techniques such as X-ray spectroscopy and nanoscale imaging are used to investigate surfaces, thin films, and nanostructures\u2014critical in optimizing materials for semiconductors, energy storage devices, and catalytic systems. This direct link between experimental science and real-world applications helps accelerate innovation in both manufacturing and advanced technology development.<\/p>\n\n\n\n<p>Our history is marked by bold engineering achievements. For instance, constructing FERMI demanded precise mechanical and thermal stabilization systems, custom high-precision components, advanced diagnostics, and femtosecond synchronization. Managing daily beamline operations also requires the same hallmarks of high-end manufacturing: reliability, customization, CAD\/CAM integration, and fast problem-solving.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><div class=\"wp-block-image__wrap\"><img decoding=\"async\" width=\"1024\" height=\"684\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Elettra-Sincrotrone-Trieste-FERMI-Experimental-Hall-1024x684.jpg\" alt=\"\" class=\"wp-image-119883\" srcset=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Elettra-Sincrotrone-Trieste-FERMI-Experimental-Hall-1024x684.jpg 1024w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Elettra-Sincrotrone-Trieste-FERMI-Experimental-Hall-300x200.jpg 300w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Elettra-Sincrotrone-Trieste-FERMI-Experimental-Hall-768x513.jpg 768w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Elettra-Sincrotrone-Trieste-FERMI-Experimental-Hall.jpg 1600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><a class=\"wp-block-image__fancy-box-button\" href=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Elettra-Sincrotrone-Trieste-FERMI-Experimental-Hall.jpg\" data-fancybox=\"gallery-119822\" data-caption=\"FERMI Experimental Hall at Elettra Sincrotrone Trieste\" aria-label=\"Open full image\"><img src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Elettra-Sincrotrone-Trieste-FERMI-Experimental-Hall.jpg\" class=\"wp-block-image__fancy-box-button-thumbnail wp-post-image\" alt=\"\" loading=\"lazy\" decoding=\"async\"><svg class=\"wp-block-image__fancy-box-button-icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"18\" height=\"18\" viewBox=\"0 0 18 18\" fill=\"none\" aria-hidden=\"true\">\r\n               <path d=\"M0 2V6H2V2H6V0H2C0.895 0 0 0.895 0 2ZM2 12H0V16C0 17.105 0.895 18 2 18H6V16H2V12ZM16 16H12V18H16C17.105 18 18 17.105 18 16V12H16V16ZM16 0H12V2H16V6H18V2C18 0.895 17.105 0 16 0Z\" fill=\"#092C47\"\/>\r\n             <\/svg><\/a><\/div><figcaption class=\"wp-element-caption\">FERMI Experimental Hall at Elettra Sincrotrone Trieste<\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-a-bold-engineering-challenge-for-next-gen-science\"><strong>A Bold Engineering Challenge for Next\u2011Gen Science<\/strong><\/h2>\n\n\n<p>Elettra\u202f2.0 is a comprehensive upgrade of our synchrotron light source into a fourth-generation facility, designed to deliver fully coherent, diffraction-limited light. At the heart of this transformation is a new 12-arc lattice (S6BA-E) that reduces horizontal emittance by a factor of 50\u2014achieving ultra-focused, stable beams.<\/p>\n\n\n\n<p>This leap in performance translates into a <strong>100-fold increase in brilliance at 10\u202fkeV<\/strong> and up to <strong>60\u00d7 improvement in coherence at 1\u202fkeV<\/strong>. All while reusing the original infrastructure\u2014making Elettra\u202f2.0 both a scientific and engineering milestone.<\/p>\n\n\n\n<p>Delivering on this vision calls for ultra-precise mechanical systems spanning vacuum chambers, beamline supports, and beam steering elements\u2014each designed and built with exacting attention to detail.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-into-the-beamline-the-system-behind-elettra-2-0\"><strong>Into the Beamline: The System Behind Elettra 2.0<\/strong><\/h2>\n\n\n<p>Engineering systems for Elettra\u202f2.0 means working at the intersection of extreme stability, ultra-high vacuum, and photon beam quality. Every component\u2014mechanical stages, supports, interfaces\u2014must operate with nanometric accuracy, resist thermal and vibrational perturbations, and preserve vacuum integrity over long experimental cycles.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><div class=\"wp-block-image__wrap\"><img decoding=\"async\" width=\"1024\" height=\"684\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-at-Elettra-1024x684.jpg\" alt=\"\" class=\"wp-image-119847\" srcset=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-at-Elettra-1024x684.jpg 1024w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-at-Elettra-300x200.jpg 300w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-at-Elettra-768x513.jpg 768w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-at-Elettra.jpg 1600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><a class=\"wp-block-image__fancy-box-button\" href=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-at-Elettra.jpg\" data-fancybox=\"gallery-119822\" data-caption=\"Nanospectroscopy experimental station at Elettra\" aria-label=\"Open full image\"><img src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-at-Elettra.jpg\" class=\"wp-block-image__fancy-box-button-thumbnail wp-post-image\" alt=\"\" loading=\"lazy\" decoding=\"async\"><svg class=\"wp-block-image__fancy-box-button-icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"18\" height=\"18\" viewBox=\"0 0 18 18\" fill=\"none\" aria-hidden=\"true\">\r\n               <path d=\"M0 2V6H2V2H6V0H2C0.895 0 0 0.895 0 2ZM2 12H0V16C0 17.105 0.895 18 2 18H6V16H2V12ZM16 16H12V18H16C17.105 18 18 17.105 18 16V12H16V16ZM16 0H12V2H16V6H18V2C18 0.895 17.105 0 16 0Z\" fill=\"#092C47\"\/>\r\n             <\/svg><\/a><\/div><figcaption class=\"wp-element-caption\">Nanospectroscopy experimental station at Elettra<\/figcaption><\/figure>\n\n\n\n<p>A key milestone in the Elettra 2.0 upgrade project was the development of a high-precision XYZ motion system for the Spectromicroscopy beamline. The system includes:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Motion stages <\/strong>that can move with nanometer-level precision\u2014essential for experiments requiring extreme accuracy<br><\/li>\n\n\n\n<li><strong>Ultra-high vacuum (UHV)-compatible components<\/strong> made from ceramics and OFHC copper<br><\/li>\n\n\n\n<li><strong>Vibration-isolated support feet<\/strong> to maintain ultra-stable positioning<\/li>\n<\/ul>\n\n\n\n<p>Each element had to meet tight tolerances, withstand thermal and mechanical stresses, and integrate with CAD-based design workflows. Motion precision is not only a mechanical requirement\u2014it directly affects spatial resolution, signal-to-noise ratio, and the reproducibility of nanoscale imaging and X-ray absorption measurements.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-bringing-the-motion-system-to-life\"><strong>Bringing the Motion System to Life<\/strong><\/h2>\n\n\n<p>In 2022, our team began translating detailed CAD models into physical components through <a href=\"https:\/\/get.xometry.eu\/\">Xometry\u2019s manufacturing platform<\/a>. Using digital manufacturing tools, we specified UHV-grade materials and received precision-fabricated parts within weeks.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><div class=\"wp-block-image__wrap\"><img decoding=\"async\" width=\"1024\" height=\"682\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-1024x682.jpg\" alt=\"\" class=\"wp-image-119835\" srcset=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-1024x682.jpg 1024w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-300x200.jpg 300w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station-768x512.jpg 768w, https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station.jpg 1100w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><a class=\"wp-block-image__fancy-box-button\" href=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station.jpg\" data-fancybox=\"gallery-119822\" data-caption=\"Nanospectroscopy experimental station at Elettra\" aria-label=\"Open full image\"><img src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2025\/08\/Nanospectroscopy-experimental-station.jpg\" class=\"wp-block-image__fancy-box-button-thumbnail wp-post-image\" alt=\"\" loading=\"lazy\" decoding=\"async\"><svg class=\"wp-block-image__fancy-box-button-icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"18\" height=\"18\" viewBox=\"0 0 18 18\" fill=\"none\" aria-hidden=\"true\">\r\n               <path d=\"M0 2V6H2V2H6V0H2C0.895 0 0 0.895 0 2ZM2 12H0V16C0 17.105 0.895 18 2 18H6V16H2V12ZM16 16H12V18H16C17.105 18 18 17.105 18 16V12H16V16ZM16 0H12V2H16V6H18V2C18 0.895 17.105 0 16 0Z\" fill=\"#092C47\"\/>\r\n             <\/svg><\/a><\/div><figcaption class=\"wp-element-caption\">Nanospectroscopy experimental station at Elettra<\/figcaption><\/figure>\n\n\n\n<p>The full XYZ assembly\u2014including motion stages, structural elements, and supports\u2014was built to nanometer-level tolerances, ready for integration into the beamline.<\/p>\n\n\n\n<p>Once installed at the Spectromicroscopy end-station, the XYZ system delivered smooth, repeatable motion with nanometer precision under vacuum. All components, including ceramic and high-purity copper parts, passed vacuum cleanliness tests\u2014guaranteeing a contamination-free environment. Meanwhile, vibration-isolation feet kept the setup stable with microscope-level steadiness. Together, these elements fulfilled the rigorous operational demands of the beamline\u2014validating their role in the broader Elettra\u202f2.0 platform.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"h-a-launchpad-for-further-innovation\">A Launchpad for Further Innovation<\/h2>\n\n\n<p>With the XYZ system successfully implemented, Elettra is moving ahead to develop new high-frequency components for its upgraded storage ring\u2014pushing the limits of light science even further. These parts are crafted through the same digital-to-part workflow\u2014ensuring the same levels of precision, quality, and delivery timeliness\u2014as the facility moves forward with its vision of a fully coherent, diffraction-limited fourth-generation light source.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-text-color has-alpha-channel-opacity has-background\" style=\"background-color:#f5f7f8;color:#f5f7f8\"\/>\n\n\n\n<p><strong>What systems have you built that demand this level of precision? <\/strong>We\u2019d love to hear how others approach motion, vacuum, and control in extreme environments.<\/p>\n","protected":false},"author":49,"featured_media":119859,"comment_status":"open","ping_status":"closed","template":"","c-tag-stories":[299],"global-tag":[11,85],"class_list":["post-119822","stories","type-stories","status-publish","has-post-thumbnail","hentry","c-tag-stories-electronics","global-tag-cnc-machining","global-tag-manufacturing-insights"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.7 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Pushing the Limits of Light: How Elettra 2.0 is Built for Next-Gen Science | Xometry Pro<\/title>\n<meta name=\"description\" content=\"Elettra Sincrotrone Trieste is a hub of advanced engineering and scientific excellence. With Elettra\u202f2.0, we are taking a bold step forward: upgrading our synchrotron facility with nanometer-level motion systems that operate inside ultra-high vacuum\u2014laying the groundwork for the next generation of light-based science and innovation.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/xometry.pro\/en\/stories\/elettra-2-synchrotron-upgrade\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Pushing the Limits of Light: How Elettra 2.0 is Built for Next-Gen Science | Xometry Pro\" \/>\n<meta property=\"og:description\" content=\"Elettra Sincrotrone Trieste is a hub of advanced engineering and scientific excellence. 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