Manufacturing

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Laser Cutting/Die Cutting for PP Parts
Manufacturing
Hello, I have a small PP part with a thickness of 1.2mm. My initial idea was to manufacture these parts using laser cutting or die cutting, but I haven't seen these manufacturing methods among... read more
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Dec 10
Shrink-fitting a thin stainless sleeve into a thick steel housing
Manufacturing
Hi! I’m working on a shrink-fit joint where a thin-walled 304 stainless sleeve is installed into a bored pocket in a much larger 4140 steel housing. The sleeve carries only light axial loads, but... read more
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Feasibility of using DMLS aluminum parts for pressure-test prototypes
Manufacturing
I’m testing the idea of using DMLS Aluminum parts as pre-production prototypes for a high-pressure fluid system. These would be static housings only, not moving parts. Has anyone validated 3D-printed aluminum components under realistic... read more
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117
Nov 24
Process for a low-volume stainless steel pump impeller
Manufacturing
Hi all, I’m designing a stainless steel impeller for a small pump (diameter around 80 mm). Would you go for metal additive manufacturing or casting if you need tight tolerances on the blades and... read more
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209
Nov 24
Minimum letter size for raised text on SLS nylon parts
Manufacturing
I’m working on a medical device enclosure that needs raised lettering (product name and serial number) on the lid, printed in SLS nylon. The letters are around 2 mm high with a stroke width... read more
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543
Oct 30
2 mm stainless sheet bend radius
Manufacturing
I’d like some help with a project. I’m designing a stainless steel 304 enclosure with multiple 90° flanges (sheet thickness ~2 mm). For strength and edge alignment, I want the inside bend radius to... read more
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426
Oct 24
Urethane casting for sensor housings
Manufacturing
Hello all, I’m looking for some advice. I’m working on a prototype of a handheld casing for an outdoor sensor (approx. 20×10×5 cm) that needs to be rigid, weather-resistant, and have fine surface details.... read more
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220
Nov 13
Will a threaded hub and locknut hold up in a conveyor roller assembly?
Manufacturing
hi! my project is a small conveyor assembly where the rollers need to be swapped out fairly often, depending on the material we’re running. I’m considering using an M14 threaded connection between the aluminum... read more
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254
Oct 22
Printed aluminum parts in pressure applications
Manufacturing
Hi! Questioning about prototyping a hydraulic valve housing (normally CNC’d in 6061) - considering aluminum 3D printing instead, mainly to speed up design iterations. The part would see ~150 bar during bench tests, with... read more
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Sep 29
High-temperature chemical pump housing in PEEK, tips on avoiding warpage?
Manufacturing
Hi everyone, I'm working on a small pump housing for a chemical metering application. The part will be injection molded in PEEK, exposed to roughly 180 °C fluid and aggressive solvents. It's a compact... read more
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Sep 30

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