Manufacturing

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stainless steel bolts with brass inserts for a plastic intake manifold
Manufacturing
hello, I’m redesigning an intake manifold joint on an IC engine where the upper and lower manifolds are plastic, and the factory setup uses M6 class 8.8 screws threading directly into plastic bosses. The... read more
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Feb 24
Selecting the Molding Process for a GSXR 1000 Half-handlebar
Manufacturing
Hello, I am currently working on the design/manufacture of a half-handlebar for a sports motorcycle (GSXR 1000). What is the best type of process that I could establish for the manufacture of the handlebar... read more
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122
Feb 19
Laser cutting pc panels for machine safety enclosures
Manufacturing
Hi, I’m producing clear polycarbonate panels for a machine safety enclosure, cut from 4 mm sheet with small mounting holes and tight internal radii. Optical clarity and edge integrity matter more than cosmetics. From... read more
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228
Feb 20
Printing a 3D Model Purchased from a Third Party
Manufacturing
Hello, I was wondering if there would be any issues in requesting the production of a print from a model purchased from a third party.Thank you and keep up the good work! read more
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576
Jan 23
Manufacturing Wheels for Fingerboards
Manufacturing
Hello,I am writing because I am developing fingerboard wheels as a new product within my own brand. I professionally manufacture fingerboard decks and concrete obstacles, and now I am expanding my catalogue with cast... read more
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569
Jan 20
X-ring performance on a curved face seal in a poppet valve
Manufacturing
I’m reverse-engineering a small hydraulic shutoff valve used in an industrial test stand, and I’m trying to understand whether the face-sealing setup for the poppet is causing a recurring internal leak. The poppet uses... read more
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527
Dec 22
Laser Cutting/Die Cutting for PP Parts
Manufacturing
Hello, I have a small PP part with a thickness of 1.2mm. My initial idea was to manufacture these parts using laser cutting or die cutting, but I haven't seen these manufacturing methods among... read more
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614
Dec 11
Shrink-fitting a thin stainless sleeve into a thick steel housing
Manufacturing
Hi! I’m working on a shrink-fit joint where a thin-walled 304 stainless sleeve is installed into a bored pocket in a much larger 4140 steel housing. The sleeve carries only light axial loads, but... read more
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398
Dec 29
Feasibility of using DMLS aluminum parts for pressure-test prototypes
Manufacturing
I’m testing the idea of using DMLS Aluminum parts as pre-production prototypes for a high-pressure fluid system. These would be static housings only, not moving parts. Has anyone validated 3D-printed aluminum components under realistic... read more
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332
Dec 30
Process for a low-volume stainless steel pump impeller
Manufacturing
Hi all, I’m designing a stainless steel impeller for a small pump (diameter around 80 mm). Would you go for metal additive manufacturing or casting if you need tight tolerances on the blades and... read more
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484
Nov 24

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