26 March 2025
eBook: Injection Molding Design Guidelines and Best Practices
This guide distills key principles of injection molding design—from material selection and surface finishes to draft angles, ribs, and snap-fits. It also covers common defects and how to avoid them, helping you create reliable, cost-effective plastic parts with confidence.

Guide Content
- Introduction to Injection Molding
- Material Selection
- Surface Finishes & Textures
- SPI Surface Finishes
- VDI Surface Finishes
- Mold-Tech Textured Finishes
- Injection Molding Design Guidelines
- Draft Angles
- Wall Thickness
- Radii and Fillets
- Bosses, Ribs & Gussets
- Living Hinges
- Snap-Fits
- Texts & Symbols
- Gate Design
- Dealing with Undercuts
- Plastic Part Tolerances
- Common Defects & How to Prevent Them
- Warping
- Sink Marks
- Knit Lines
- Drag Marks
- Splay
- Injection Molding in Action
- Injection Molding With Xometry
- Additional Resources
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