Best fixture setup for milling and drilling mid-size batches of aluminum brackets?
h
Hi, I’ve got a batch of aluminum brackets that need to be drilled and milled on all sides with high repeatability. Has anyone designed a modular fixture system for parts like this to reduce setup time? I’m wondering if it’s better to go with a dedicated fixture or use a universal jig approach when the part volumes are mid-size (around 200 pcs). Any advice or photos of setups would be great.
Suggested Topics
Topic
Replies
Views
Activity
Feasibility of using DMLS aluminum parts for pressure-test prototypes
I’m testing the idea of using DMLS Aluminum parts as pre-production prototypes for a high-pressure fluid system. These would be static housings only, not moving parts. Has anyone validated 3D-printed aluminum components under realistic... read more
0
44
Nov 24
Process for a low-volume stainless steel pump impeller
Hi all, I’m designing a stainless steel impeller for a small pump (diameter around 80 mm). Would you go for metal additive manufacturing or casting if you need tight tolerances on the blades and... read more
1
133
Nov 24
Minimum letter size for raised text on SLS nylon parts
I’m working on a medical device enclosure that needs raised lettering (product name and serial number) on the lid, printed in SLS nylon. The letters are around 2 mm high with a stroke width... read more
4
440
Oct 30
2 mm stainless sheet bend radius
I’d like some help with a project. I’m designing a stainless steel 304 enclosure with multiple 90° flanges (sheet thickness ~2 mm). For strength and edge alignment, I want the inside bend radius to... read more
4
327
Oct 24
Urethane casting for sensor housings
Hello all, I’m looking for some advice. I’m working on a prototype of a handheld casing for an outdoor sensor (approx. 20×10×5 cm) that needs to be rigid, weather-resistant, and have fine surface details.... read more
6
184
Nov 13