Feasibility of sharp internal corners in CNC-machined
J
I’m about to place a CNC machining order for a small ABS housing with some detailed features, but I’m unsure if the internal recess can be manufactured as designed. The model includes sharp internal edges and small chamfered corners. The outer chamfer is around 0.2 mm at 45°, and internal corners are close to 90° with minimal fillets. Has anyone machined similar features in ABS before? I’d like to avoid redesigning if this is doable within typical machining constraints.
Suggested Topics
Topic
Replies
Views
Activity
Feasibility of using DMLS aluminum parts for pressure-test prototypes
I’m testing the idea of using DMLS Aluminum parts as pre-production prototypes for a high-pressure fluid system. These would be static housings only, not moving parts. Has anyone validated 3D-printed aluminum components under realistic... read more
0
71
Nov 24
Process for a low-volume stainless steel pump impeller
Hi all, I’m designing a stainless steel impeller for a small pump (diameter around 80 mm). Would you go for metal additive manufacturing or casting if you need tight tolerances on the blades and... read more
1
149
Nov 24
Minimum letter size for raised text on SLS nylon parts
I’m working on a medical device enclosure that needs raised lettering (product name and serial number) on the lid, printed in SLS nylon. The letters are around 2 mm high with a stroke width... read more
4
454
Oct 30
2 mm stainless sheet bend radius
I’d like some help with a project. I’m designing a stainless steel 304 enclosure with multiple 90° flanges (sheet thickness ~2 mm). For strength and edge alignment, I want the inside bend radius to... read more
4
351
Oct 24
Urethane casting for sensor housings
Hello all, I’m looking for some advice. I’m working on a prototype of a handheld casing for an outdoor sensor (approx. 20×10×5 cm) that needs to be rigid, weather-resistant, and have fine surface details.... read more
6
191
Nov 13