Hello! I am currently designing a high-load component for industrial plants using a high-strength polymer such as Ultem 1010 or PC (FDM printing). The component must withstand significant stress and impact.

I’m wavering between a layer thickness of 0.1 mm and 0.2 mm. I know that a smaller layer thickness can affect the mechanical properties, but I’m worried that at a layer thickness of 0.3 mm, small particles/industrial dust might get between the layers, which could affect the long-term durability.

Does anyone have experience with how different layer thicknesses affect the compressive strength, tensile strength, and impact toughness? Which layer thickness would you recommend?

Thank you!

Peter