select
navigate
switch tabs
Esc close

Overmolding vacuum cast parts

0
O
4

hello! I’m working on a project that involves overmolding for a VC (valve cover) application. The goal is to embed connectors and screws directly into the molded part to streamline assembly and improve durability. I’m curious about the feasibility of this approach: does overmolding provide a secure enough bond to reliably hold metal inserts like connectors and screws under thermal cycling and vibration stresses typical for automotive applications?

Solved by Chris Maar
Adhesives can be used, this can add a layer of security especially if you are worried about the inserts coming loose due to the thermal and vibrational loads you mentioned.
    • O

      hello! I’m working on a project that involves overmolding for a VC (valve cover) application. The goal is to embed connectors and screws directly into the molded part to streamline assembly and improve durability. I’m curious about the feasibility of this approach: does overmolding provide a secure enough bond to reliably hold metal inserts like connectors and screws under thermal cycling and vibration stresses typical for automotive applications?

      0
    • C

      Overmolding onto metal inserts is a common practice in injection molding. One method for achieving this is to design the inserts with overhangs, cavities, or a knurled surface that will allow the plastic to grip onto the metal inserts.

      0
      Reply
      • O
        Chris Maar

        Can adhesives be used to bond the metal to plastic to create a fail-safe in case the inserts come loose?

        0
        Reply
      • C
        Oliver Nicole

        Adhesives can be used, this can add a layer of security especially if you are worried about the inserts coming loose due to the thermal and vibrational loads you mentioned.

        0
        Reply
    • B

      Blasting wood can be more challenging than blasting steel because if you’re not careful you can easily blast away too much material. Wood also does not have consistent hardness properties throughout with knots typically being harder than the surrounding wood. Use a lower pressure, i.e. between 20 to 30 PSI, and keep the nozzle about 8 inches away from the material.

      0
      Reply
Overmolding vacuum cast parts
Your information:




Suggested Topics

Topic
Replies
Views
Activity
Feasibility of using DMLS aluminum parts for pressure-test prototypes
I’m testing the idea of using DMLS Aluminum parts as pre-production prototypes for a high-pressure fluid system. These would be static housings only, not moving parts. Has anyone validated 3D-printed aluminum components under realistic... read more
A
0
41
Nov 24
Process for a low-volume stainless steel pump impeller
Hi all, I’m designing a stainless steel impeller for a small pump (diameter around 80 mm). Would you go for metal additive manufacturing or casting if you need tight tolerances on the blades and... read more
p
c
1
130
Nov 24
Minimum letter size for raised text on SLS nylon parts
I’m working on a medical device enclosure that needs raised lettering (product name and serial number) on the lid, printed in SLS nylon. The letters are around 2 mm high with a stroke width... read more
m
j
4
436
Oct 30
2 mm stainless sheet bend radius
I’d like some help with a project. I’m designing a stainless steel 304 enclosure with multiple 90° flanges (sheet thickness ~2 mm). For strength and edge alignment, I want the inside bend radius to... read more
L
C
4
324
Oct 24
Urethane casting for sensor housings
Hello all, I’m looking for some advice. I’m working on a prototype of a handheld casing for an outdoor sensor (approx. 20×10×5 cm) that needs to be rigid, weather-resistant, and have fine surface details.... read more
a
e
6
182
Nov 13