select
navigate
switch tabs
Esc close

Overmolding vacuum cast parts

0
O
4

hello! I’m working on a project that involves overmolding for a VC (valve cover) application. The goal is to embed connectors and screws directly into the molded part to streamline assembly and improve durability. I’m curious about the feasibility of this approach: does overmolding provide a secure enough bond to reliably hold metal inserts like connectors and screws under thermal cycling and vibration stresses typical for automotive applications?

Solved by Chris Maar
Adhesives can be used, this can add a layer of security especially if you are worried about the inserts coming loose due to the thermal and vibrational loads you mentioned.
    • O

      hello! I’m working on a project that involves overmolding for a VC (valve cover) application. The goal is to embed connectors and screws directly into the molded part to streamline assembly and improve durability. I’m curious about the feasibility of this approach: does overmolding provide a secure enough bond to reliably hold metal inserts like connectors and screws under thermal cycling and vibration stresses typical for automotive applications?

      0
    • C

      Overmolding onto metal inserts is a common practice in injection molding. One method for achieving this is to design the inserts with overhangs, cavities, or a knurled surface that will allow the plastic to grip onto the metal inserts.

      0
      Reply
      • O
        Chris Maar

        Can adhesives be used to bond the metal to plastic to create a fail-safe in case the inserts come loose?

        0
        Reply
      • C
        Oliver Nicole

        Adhesives can be used, this can add a layer of security especially if you are worried about the inserts coming loose due to the thermal and vibrational loads you mentioned.

        0
        Reply
    • B

      Blasting wood can be more challenging than blasting steel because if you’re not careful you can easily blast away too much material. Wood also does not have consistent hardness properties throughout with knots typically being harder than the surrounding wood. Use a lower pressure, i.e. between 20 to 30 PSI, and keep the nozzle about 8 inches away from the material.

      0
      Reply
Overmolding vacuum cast parts
Your information:




Suggested Topics

Topic
Replies
Views
Activity
Minimum letter size for raised text on SLS nylon parts
I’m working on a medical device enclosure that needs raised lettering (product name and serial number) on the lid, printed in SLS nylon. The letters are around 2 mm high with a stroke width... read more
m
j
4
136
Oct 30
2 mm stainless sheet bend radius
I’d like some help with a project. I’m designing a stainless steel 304 enclosure with multiple 90° flanges (sheet thickness ~2 mm). For strength and edge alignment, I want the inside bend radius to... read more
L
C
4
176
Oct 24
Urethane casting for sensor housings
Hello all, I’m looking for some advice. I’m working on a prototype of a handheld casing for an outdoor sensor (approx. 20×10×5 cm) that needs to be rigid, weather-resistant, and have fine surface details.... read more
a
0
108
Oct 17
Will a threaded hub and locknut hold up in a conveyor roller assembly?
hi! my project is a small conveyor assembly where the rollers need to be swapped out fairly often, depending on the material we’re running. I’m considering using an M14 threaded connection between the aluminum... read more
P
R
4
123
Oct 22
Printed aluminum parts in pressure applications
Hi! Questioning about prototyping a hydraulic valve housing (normally CNC’d in 6061) - considering aluminum 3D printing instead, mainly to speed up design iterations. The part would see ~150 bar during bench tests, with... read more
T
0
170
Sep 29