select
navigate
switch tabs
Esc close

Best way to mount NEMA 17 motor on 2 mm aluminum base?

0
T
4

I’m working on a compact test rig where I need to mount a NEMA 17 stepper motor onto a 2 mm thick aluminum sheet (EN AW-5754). The base has to stay as light as possible, so I’d rather avoid thickening it, but I’m concerned about vibration and flex during operation (max 1500 RPM, light axial load, belt-driven). Right now I’m using M3 screws and standoffs, but I’m getting slight resonance. Would switching to rivet nuts or reinforcing the area with a local bracket help more than simply increasing the thickness? I’m open to fabrication-friendly solutions since this needs to be repeatable for a small batch.
Thanks

    • T

      I’m working on a compact test rig where I need to mount a NEMA 17 stepper motor onto a 2 mm thick aluminum sheet (EN AW-5754). The base has to stay as light as possible, so I’d rather avoid thickening it, but I’m concerned about vibration and flex during operation (max 1500 RPM, light axial load, belt-driven). Right now I’m using M3 screws and standoffs, but I’m getting slight resonance. Would switching to rivet nuts or reinforcing the area with a local bracket help more than simply increasing the thickness? I’m open to fabrication-friendly solutions since this needs to be repeatable for a small batch.
      Thanks

      0
    • r

      Yeah, I ran into a similar issue before. What worked for me was adding a 4 mm thick backing plate behind the motor mount — it gave it some extra stiffness without adding much weight. Personally, I’d steer clear of rivet nuts, especially in setups with a lot of vibration. They can come loose over time unless they’re installed just right. If you can line up the holes accurately, bolting through a second plate is a pretty solid and easy fix.

      0
      Reply
      • T
        rcarter

        Thanks! I had thought about a backing plate, but I was worried it might complicate assembly or make production slower. Would you say it’s still feasible for a small batch without needing special jigs?

        0
        Reply
      • r
        Thomas Fischer

        Absolutely. You could laser cut or CNC the plates with the hole patterns pre-aligned. No need for jigs — just line them up manually during assembly. If you want extra security, you could bond the plate to the sheet with structural adhesive and then bolt through both layers.

        0
        Reply
    • G

      Another thing you could try is adding a small L-bracket or gusset under the mount. I’ve used 1.5 mm aluminum for this — super easy to bend and you can just rivet or bolt it to the base. It’s super lightweight but does a great job at stopping flex. I’ve done this in some small automation setups where keeping things light and easy to put together was a big deal.

      0
      Reply
Best way to mount NEMA 17 motor on 2 mm aluminum base?
Your information:




Suggested Topics

Topic
Replies
Views
Activity
X-ring performance on a curved face seal in a poppet valve
I’m reverse-engineering a small hydraulic shutoff valve used in an industrial test stand, and I’m trying to understand whether the face-sealing setup for the poppet is causing a recurring internal leak. The poppet uses... read more
L
0
6
Dec 12
Laser Cutting/Die Cutting for PP Parts
Hello, I have a small PP part with a thickness of 1.2mm. My initial idea was to manufacture these parts using laser cutting or die cutting, but I haven't seen these manufacturing methods among... read more
i
1
25
Dec 11
Feasibility of using DMLS aluminum parts for pressure-test prototypes
I’m testing the idea of using DMLS Aluminum parts as pre-production prototypes for a high-pressure fluid system. These would be static housings only, not moving parts. Has anyone validated 3D-printed aluminum components under realistic... read more
A
0
70
Nov 24
Process for a low-volume stainless steel pump impeller
Hi all, I’m designing a stainless steel impeller for a small pump (diameter around 80 mm). Would you go for metal additive manufacturing or casting if you need tight tolerances on the blades and... read more
p
c
1
95
Nov 24
Choosing the Right Material for Injection Molding – What’s Your Go-To?
Hey everyone! I’m working on a few small-batch parts and weighing my options when it comes to materials for injection molding. I've used ABS and polypropylene in the past, but I'm curious—what materials do... read more
0
827
Jul 18