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Share your experiences, thoughts and seek advice in manufacturing. Create your own topics for discussion, ask questions, and participate in conversations.

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DMLS AlSi10Mg – Surface Finish Optimization & Leak-Proofing Methods
Hi everyone, I’m working with DMLS (AlSi10Mg) and looking for advice on post-processing. What finishing methods do you recommend to achieve a smooth (non-grainy) surface, especially for functional parts? Also, what’s the best approach... read more
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Mar 20
Improving heat-set insert retention in FDM-printed ABS brackets
Hey! I have FDM-printed ABS bracket for an industrial sensor mount that’s fixed to aluminum frame using M4 screws. The part sees light vibration and occasional re-torquing during maintenance. I’m considering switching from self-tapping... read more
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Mar 19
electric motor
IEC 90L electric motor ( parts and assembly ) in 2d plan 
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Mar 19
Flatness GD&T for 6061 plates
For a mounting plate for a precision sensor (about 200 mm × 200 mm) I was going to call out a flatness of 0.05 mm, but my senior engineer says that’s overkill and will double the machining... read more
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Mar 14
ISO 2768-mK vs specific tolerances
Hey guys, I’m getting some pushback from our shop lead. I’ve been dimensioning every single feature on a new manifold block because I’m paranoid about fitment, but he says the drawing is "unreadable" and... read more
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Mar 14
stainless steel bolts with brass inserts for a plastic intake manifold
hello, I’m redesigning an intake manifold joint on an IC engine where the upper and lower manifolds are plastic, and the factory setup uses M6 class 8.8 screws threading directly into plastic bosses. The... read more
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Feb 24
Selecting the Molding Process for a GSXR 1000 Half-handlebar
Hello, I am currently working on the design/manufacture of a half-handlebar for a sports motorcycle (GSXR 1000). What is the best type of process that I could establish for the manufacture of the handlebar... read more
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166
Feb 19
Laser cutting pc panels for machine safety enclosures
Hi, I’m producing clear polycarbonate panels for a machine safety enclosure, cut from 4 mm sheet with small mounting holes and tight internal radii. Optical clarity and edge integrity matter more than cosmetics. From... read more
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Feb 20
Printing a 3D Model Purchased from a Third Party
Hello, I was wondering if there would be any issues in requesting the production of a print from a model purchased from a third party.Thank you and keep up the good work! read more
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Jan 23
Choosing a production process for low-volume over-molded elastomer grip
Hi! Deciding between low-volume production options for a small elastomeric over-molded grip on a handheld power tool. The part has undercuts and thin ribs, and we need decent tear resistance, but only ~200–300 pcs/year.... read more
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Mar 06