select
navigate
switch tabs
Esc close

Can I prototype in plastic before final aluminium production?

0
S
1

Hello! I’m working on a project where precise fit is critical, and I’m considering using plastic for the initial prototype to save costs. My main concern is whether the difference in material properties (like stiffness and thermal expansion) between plastic and aluminum could affect the accuracy of the fit. Has anyone had experience with this approach, and are there specific considerations I should keep in mind when transitioning from a plastic prototype to a metal final part? Thank you

Solved by YvesYves

Absolutely, this is a common approach, and we often use 3D printing to prototype components that will eventually be machined, molded, or cast. It's a great way to verify fit and function before committing to more expensive materials like aluminum. If you’re going to prototype with CNC machining, I’d recommend using 6061-T6 aluminum as it's typically the most cost-effective option for the final part

    • S

      Hello! I’m working on a project where precise fit is critical, and I’m considering using plastic for the initial prototype to save costs. My main concern is whether the difference in material properties (like stiffness and thermal expansion) between plastic and aluminum could affect the accuracy of the fit. Has anyone had experience with this approach, and are there specific considerations I should keep in mind when transitioning from a plastic prototype to a metal final part? Thank you

      0
    • Y

      Absolutely, this is a common approach, and we often use 3D printing to prototype components that will eventually be machined, molded, or cast. It’s a great way to verify fit and function before committing to more expensive materials like aluminum. If you’re going to prototype with CNC machining, I’d recommend using 6061-T6 aluminum as it’s typically the most cost-effective option for the final part

      0
      Reply
Can I prototype in plastic before final aluminium production?
Your information:




Suggested Topics

Topic
Replies
Views
Activity
direct metal laser sintering
I need to obtain hole/channel sizes of 0.65 mm. will this be obtainable with a 40-60 layer thickness in tool steel?
j
1
36
Jun 13
SLA material for outdoor indicator lenses
hi,  I'm recreating two small indicator lenses for a 1980s motorcycle restoration. These need to be clear, UV-stable, and able to handle exposure to sun and rain long-term. I’m planning to go with SLA... read more
R
V
1
106
May 08
Steel Advice
HelloI would like to request a quote for cold cutting tools (no temperature problems). I usually work with high-speed steels, for their hardness and the relative ease of re-sharpening, but none is offered in... read more
m
P
1
108
Apr 30
Fuel-resistant material for 3D printing
Hi! I'm restoring an older two-stroke motorcycle and need to replace a worn-out venturi nozzle that draws in fuel-air mix. I’m considering having it 3D printed, but I’m unsure which material would best hold... read more
A
M
1
103
May 02
MJF material with the best low-temp resistance
Hello, I need to produce a small housing component for an outdoor sensor unit. I thought MJF could be a good fit for prototyping and potentially low-volume production. The part needs to handle exposure... read more
J
1
146
Apr 15