Xometry’s on-demand manufacturing services, including 3D printing and injection moulding, facilitated the creation of the Facedip bowl. This collaboration enabled Nicole to refine her design, test material variations, and move towards mass production. Xometry’s support proved crucial in overcoming manufacturing hurdles and bringing this innovative product to the health and wellness market.
- Sector: Health & Wellness, Beauty & Skincare
- Manufacturing processes used: 3D Printing (for prototyping), Injection Moulding (for mass production)
- Challenges: Finding a manufacturing partner for low-volume prototyping without significant upfront business infrastructure. Navigating the complexities of tooling and the prospect of mass production as a solo entrepreneur.
- Solution: Partnering with Xometry for flexible on-demand manufacturing, accommodating prototyping needs without stringent business prerequisites.
The Challenge: Creating a Convenient Solution for Cold Water Face Immersion
Nicole Jeffery, the founder of Facedip, recognised a growing trend in the health and wellness community: cold water face immersion. This practice, often seen on social media, involves submerging the face in ice-cold water for various skincare and well-being benefits like reducing redness, tightening pores, and providing a refreshing sensation. However, the existing methods – using salad bowls filled with ice – presented inconveniences, especially for those with limited freezer space or shared household items.
Living in the UK with a small fridge freezer, Nicole sought a more practical and dedicated solution. “I wanted to continue my routine, but to be able to do it in an easier way,” she explains. This desire led to the concept of Facedip, a collapsible silicone bowl designed specifically for cold water face immersion, making the practice more accessible to a wider audience.
From Concept to Prototype: Navigating the Design and Manufacturing Landscape
Nicole initially collaborated with a design agency to create initial product drawings, which helped gauge public interest on social media. While the design consultancy provided valuable initial support, the ongoing costs led Nicole to explore alternative manufacturing options. Her search for a manufacturing partner eventually led her to Xometry through a Google search.
“The first thing that Xometry did for me was a 3D print“, Nicole recalls. The initial manufacturer she consulted had specified a 60A shore hardness for the silicone to ensure the bowl’s flexibility for collapsing and expanding. Finding a 3D printing service that could meet this specific requirement and the desired size proved challenging.
Xometry’s extensive network of partners provided the solution. Nicole connected with Chris, UK Key Account Manager at Xometry, who facilitated the 3D printing of the Facedip prototype. Impressed with the print quality and the collaborative relationship built with Chris, Nicole also decided to explore manufacturing quotes for different shore hardnesses with Xometry.
Xometry’s Solution: Flexible Prototyping and Design for Manufacturing Support
Nicole leveraged Xometry’s on-demand manufacturing services for both prototyping and tooling.
- 3D Printing: Xometry efficiently produced the initial prototypes in the specified 60A shore hardness, allowing Nicole to test the functionality and feel of the Facedip bowl.
- Material Testing: To ensure the optimal user experience, Nicole requested moulds with different silicone hardnesses (60A, 70A and 80A). Initial attempts with an 80A hardness resulted in fracturing due to shrinkage during the injection moulding process. This flexibility in testing different materials highlighted the importance of prototyping in refining the final product.
- Injection Moulding Tooling: Recognising that injection moulding would be the most efficient method for mass production, Nicole entrusted Xometry with the tooling creation.
Nicole appreciated Xometry’s flexibility and support throughout the process, especially as a solo entrepreneur navigating the complexities of product development. This approach was particularly helpful in the early stages when Nicole was still solidifying her production plans.
Launching Facedip: A Pre-Order Driven Approach
With the final prototypes approved, Nicole is gearing up for the official launch of Facedip. The launch will be on social media, leveraging the interest generated by the early product renders. With packaging, product, and website ready, Nicole is excited to bring Facedip to the health and wellness community.
Ready to elevate your skincare routine? Pre-order your Facedip today and experience the refreshing benefits of cold water face immersion!
Website: https://facedip.co.uk/
Instagram: https://www.instagram.com/facedipuk/
Share Your Engineering or Product Design Story
Share Your Story!
Share your engineering and product design journey and get a €300 reward! Showcase your innovative solutions and best practices with our community.
Comment(0)